KSH INFRA facility built for Hindalco

Hindalco

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AN INTEGRATED INDUSTRIAL INFRASTRUCTURE PLATFORM

Large-Scale, Built-to-Spec Facility — Delivered to Hindalco in Eight Months

Hindalco, a flagship company of the Aditya Birla Group, was setting up a new facility for a key business vertical with a fixed go-live deadline of eight months. This marked a significant milestone—it was Hindalco’s first-ever leased Industrial facility, with all previous plants being company-owned.

CHALLENGES

The project required a built-to-suit facility from the foundation up, designed in strict compliance with Hindalco’s global corporate specifications. The scope demanded:

With major machinery orders already in process, adherence to timelines was critical. Compliance with fire, safety, and environmental standards had to be fast-tracked without compromising execution quality.

SOLUTION

KSH INFRA delivered a 200,000 sq. ft. turnkey facility with extensive customisation in structure, utilities, and support infrastructure. Before the PEB order was finalised, Hindalco requested non-standard spans of 15m × 27m in two bays. The structure was re-engineered at the foundation stage to meet this requirement, ensuring both structural integrity and on-time delivery.

Close coordination between KSH’s in-house design, civil, electrical, and MEP teams ensured smooth execution across all phases.

Key Deliverables:

Structural & Civil Customizations

  • Redesign of the PEB structure to incorporate wider internal column spans, to accommodate non-standard column spans of 15m × 27m and merging of two office blocks into one.
  • Adaptation of the design prior to PEB ordering without impacting timelines.
  • Widened loading ramps and addition of curved ramps in the external utilities area.
  • Installation of 5m × 5m motorised shutters for heavy-duty Logistics access.
  • Epoxy flooring across the shop floor for durability and hygiene.

Internal Infrastructure

  • Lighting upgraded from 150 lux to 300 lux to enhance safety and visibility.
  • Installation of 10 HVLS fans for improved temperature control.
  • Development of functional spaces including:
    • Additional male and female toilet blocks and locker rooms.
    • Panel room, tool room, maintenance rooms, and workshop.
    • Inward/outward goods handling rooms.
    • R&D protolab and inspection room.
    • Safety and quarantine rooms.
    • Two temperature-controlled rooms.
    • UPS room.

External Utility Infrastructure

  • ETP tank and platform.
  • Gas bank platform.
  • Oil storage rooms.
  • Scrap yards.
  • Creche facility for employee welfare.

Power & Compliance

  • Electrical infrastructure of 2,500 kVA + 2,500 kVA via express feeder for 24x7 operations.
  • All statutory approvals (Fire NOC, EC, BCC) secured.
  • Conversion of the park to Red Category to suit manufacturing requirements.

Office Fit-Out

  • Merged and redesigned office blocks into a 15,000 sq. ft. plug-and-play workspace.
  • Facilities included:
    • Workstations, conference and meeting rooms.
    • Training room.
    • Canteen and washrooms.
    • Recreational area.
    • Double-height reception for a strong corporate presence.
Infrastructure Background

Outcome

KSH INFRA handed over the facility within the stipulated timeline, meeting all technical and compliance requirements. Hindalco received a fully operational, compliant facility—from shop floor to executive office—delivered exactly as specified.

Satisfied with the delivery and professionalism, Hindalco awarded KSH INFRA a second facility of 235,000 sq. ft., further strengthening the partnership.

KSH INFRA

KSH INFRA is an integrated Industrial infrastructure platform focused on investing, developing, leasing, and managing Grade A Industrial & Logistics assets across India's key growth corridors.

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KSH INFRA, Pune
(Head Office)

Gokhale Sanchit, Office No. 4,
Survey No. 846, Servants of India Society,
Near Marathwada College, Shivajinagar,
Pune, Maharashtra - 411 004 (India)

KSH INFRA, Mumbai

INNOV8, 8th Floor, Tower B,
Peninsula Business Park,
Lower Parel (W), Mumbai – 400013.

KSH INFRA FUND I
Registration Details

CIN No (Investment Manager): U66300PN2024PTC229079

CIN No (Development Manager): U70200PN2018PTC175793

AIF SEBI registration: IN/AIF2/26-27/2209