Delivering excellence without compromising timelines

About Jabil

Jabil_Circuit_Logo

Jabil is a worldwide manufacturing services company headquartered in the US. They have over one hundred plants across 30 nations and are involved in healthcare, clean energy, automotive, defence, aerospace, telecommunications and various other industries.

Jabil wanted to set up a light engineering and assembly plant for its Nacelle business. They needed a 75,000 square feet facility in Chakan, Pune. Jabil approached KSH INFRA for space in KSH Chakan Park I seeing that the park was a completely constructed facility.

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CHALLENGES

While KSH INFRA facility was ready-to-use, it needed significant customisations and alterations to suit Jabil’s manufacturing and assembly requirements, such as
  • A 100-tonne crane housed within the facility.
  • Loading pits for raw material
  • Loading pits for finished products
  • 6000 square feet of plug-and-play office space, canteen, locker rooms, and toilets
  • 1000 KVA electrical infrastructure
  • Redesigning fire protection system based on FM Global Standards
KSH INFRA had 90 days to get the space in full working order and enable Jabil to receive approvals and start manufacturing and assembly.

SOLUTION

The KSH INFRA team brought in their in-house expertise and executed the customization plan. This included
  • The installation of a 100-tonne gantry crane on rails: Temporary foundations were made outside the facility to install and then transport the crane.
  • The existing shop floor was cut, reengineered and reinforced: This allowed the crane to move 100 metres within the facility.
  • Jabil was provided with a ground plus first-floor office block. This included a
  • Reception
  • Canteen
  • Locker rooms
  • Toilet blocks
  • Work stations
  • Conference room
  • Additional cloakrooms
  • The redesigning of the fire and safety standards to meet Jabil’s approval standards.
  • The existing sprinklers were changed to FM-approved sprinklers.
  • A 1000 KVA substation was installed with approvals from MSEDCL.
  • Installation of adequate lighting: This ensured installing 300 lux LED lighting while keeping long-term costs low.

The outcome

From the Case studies

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